One of the largest FMCG brands in India faced serious production issues due to improper industrial cooling. Inconsistent cooling caused breakdowns and product losses. Tempcon stepped in with a customised industrial chiller solution. It delivered what the FMCG brand needed to stabilise production and reduce operational costs.
About The Client
This FMCG brand is one of the most renowned food companies operating in India. Its string presence is observed in bakery, dairy, and packaged food items. It was established in 1892 and is headquartered in India.
The company produces biscuits, bread, cakes, dairy items, and snacks. It operates several manufacturing facilities countrywide. It also exports to several international markets. It is known for its dedication to quality and food safety. This company’s innovation requires strict temperature control for smooth production across large-scale facilities.
Challenges with Existing Industrial Cooling System
The FMCG giant initially installed a competitor’s industrial chiller system. They primarily considered the cost factor, which cost them in the long run. Eventually, the cooling system failed to meet the operational expectations. It led to multiple issues that directly impacted the quality and cost of production.
The Tempcon Solution
Tempcon’s field engineers executed a detailed site audit in this FMCG’s production unit. They understood the actual industrial cooling requirements. This solution led to a custom industrial chiller unit design. This specific design provided what was missing.
Accurate Cooling for Product Stability
Tempcon’s industrial chillers were designed based on the specific requirements. Hence, these units delivered an accurate temperature with a variation of ±0.5°C. This temperature stability kept the production stages cold for uniform product quality. This custom chiller design worked better for bakery and dairy processes.
Energy-Efficient Chiller Design
Tempcon’s industrial chillers come with advanced compressors. These compressors can instantly adjust themselves to consume less power. This optimised cooling performance helped the brand to save nearly 30% energy without compromising production quality.
Hygienic and Corrosion-Resistant
Tempcon’s industrial chillers are manufactured using food-grade stainless steel and coatings. This anti-corrosion feature made the cooling units more durable. These units also met the hygiene standards mandated by the regulatory authorities.
Built for Continuous Operations
Tempcon chillers are designed for 24/7 operations in the FMCG units. Their enhanced durability extends to more than 10 years. These chillers need less maintenance than the previous ones. The brand could commit to uninterrupted production cycles year-round.
Proven Expertise
Measurable Impact on The Brand’s Production Operations
Tempcon’s industrial chillers made a significant change in the FMCG brand’s production quality. Our chillers’ operational reliability improved production efficiency.
Our chiller units provided consistent cooling throughout the production process. Temperature fluctuations stopped totally. Proper cooling minimised spoilage and increased the unit’s production capacity. Dairy and bakery products achieved the expected quality. Every process ran smoothly, and the production volume automatically increased.
The brand met the market demand efficiently without technical interruptions. In fact, the energy consumption of the production unit was reduced by 30%. It lowered operational costs, saving production resources over time.
Our chiller’s long-term reliability provided a strong return on investment. The FMCG giant was impressed by the performance. It repeated more industrial chillers for additional facilities. We successfully became a trusted industrial cooling partner for its operations..
100%
Temperature Consistency
0%
Spoilage Due To Temperature Misalignment
30%
Reduction in Energy Coss
