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Panel AC Heat Load Calculator

Calculate The Required Cooling Capacity

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Panel AC Heat Load Calculator

Estimate your enclosure cooling load and see the complete calculation, with your numbers substituted at every step.

1. Enclosure dimensions & mounting
Applies to all three dimensions. Changing units converts existing values.
Bottom excluded; front, rear, sides and top exposed.
External width.
External height.
Front-to-back depth.
2. Heat generation & surface transfer
Sum the heat losses released inside the enclosure at the design load. Use component loss data; do not enter motor output or total power handled by a drive.
5.5 is an indicative starting estimate for single-skin painted steel. Enter an appropriate overall U for other materials, insulation, finishes or airflow conditions. This is not material conductivity.
Add separately calculated solar, radiant, ventilation or other heat gains that are not already included. Keep zero only when these gains are negligible.
3. Design temperatures & margin
Applies to both temperatures. Existing values are converted.
20% means a 1.20 multiplier on the positive net cooling load. Choose a margin appropriate to the uncertainty.
Air temperature immediately around the enclosure at the design condition.
The target enclosure air temperature, not a component surface temperature.
4. Optional equipment selection factor Use the maker’s combined factor for ambient temperature, internal temperature and altitude. Without it, the result is the cooling capacity needed at the entered conditions.

Calculation method & assumptions

This is a steady-state, single-zone enclosure heat balance. It assumes one overall U-value and one surrounding air temperature for the counted surfaces.

Qsurface = U × A × (Tambient − Tinside) Qbalance = Qequipment + Qadditional + Qsurface Qcooling = max(0, Qbalance) Qdesign = Qcooling × (1 + margin / 100) Optional: Qreference = Qdesign / manufacturer capacity factor

Positive surface transfer adds heat. Negative surface transfer removes heat and is retained in the balance. A negative balance indicates no active cooling demand in this model; it is not a heating-system calculation.

Mounting assumptionCounted area, in m²
Floor-standing, rear clear; bottom excluded2WH + 2HD + WD
Wall-mounted, bottom clear; rear excludedWH + 2HD + 2WD
Floor-standing against wall; rear and bottom excludedWH + 2HD + WD
All six faces exposed2WH + 2HD + 2WD
Custom areaThe entered area is used directly
  • These are geometric exposed-face approximations, not a certified effective-area standard. Excluded faces are treated as having zero heat exchange; use a suitable custom area or a separate engineering calculation if wall/floor transfer or mounting clearances matter.
  • U includes the combined surface and wall thermal resistance. For an insulated wall, a simple resistance model is U = 1 / (1/hi + Σ(thickness/conductivity) + 1/ho), with surface coefficients appropriate to the model. Material conductivity alone is not U.
  • Use actual heat dissipation inside the enclosure. Electrical power exported to external equipment is not an internal heat loss.
  • Solar gain, radiant sources and infiltration are not estimated automatically. Enter established additional gains separately. A margin is not a substitute for these loads.
  • No universal altitude uplift is applied. Select equipment with sufficient manufacturer-rated cooling at the actual ambient, internal temperature and altitude. The optional factor translates that requirement to catalogue reference capacity.
  • A zero result does not assess component hot spots, air circulation, startup transients, humidity or condensation. The U estimate may need refinement, especially when passive cooling nearly cancels the internal load.
  • Input limits keep this tool within an enclosure-scale estimation range: dimensions 0.001–20 m; temperatures −50 to 150°C; U 0.01–100 W/m²·K; each heat input 0–1,000,000 W; margin 0–100%; optional capacity factor 0.01–2.

Conversions: 1 inch = 0.0254 m; °C = (°F − 32) × 5/9; 1 BTUIT = 1055.05585262 J; 1 refrigeration ton = 12,000 BTUIT/h. All displayed capacities are thermal cooling output, not electrical input power.

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Tempcon is much more than a manufacturer of cooling and temperature control systems. We are technical advisors with the expertise to recognize the best solution- in terms of productivity, efficiency, environmental impact. Innovation creates new opportunity & being able to customise our cooling solutions is what makes us unique!

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