Are you integrating Effective Bakery Processing?

Industrial chillers are widely used in the food industry to meet specific application requirements. These engineered solutions provide an alternative to using ice or other methods to cool food processes. Typical applications include beer, wine, dairy products, bakery products, meat, seafood, and more. While humans have been fermenting food for nutrition preservation since the Neolithic age, technologically advanced cooling solutions can now increase productive capacity, preserve product quality, and reduce energy use.

Here’s a guide on how you can improve your food quality and extend its shelf life with professional-grade Process Chillers:-

1. Chilled water is used for dough mixing in every bakery.
2. The temperature of the chilled water should be maintained between 2-4°C.
3. Tempcon process chillers are recommended for this application.

Features of Tempcon make process chiller are-

• • • • • SS 304 food grade evaporator
        • Anti-Freezing design
        • Design as per Food Safety and HACCP requirement
        • Food grade round shaped tank for easy cleaning and maintenance

4. A continuous flow of chilled water is required for dough mixing.
5. Chilled water helps maintain the fermentation process perfectly.
6. Food-grade RO water at a temperature of 2-4°C must be used for this application.
7. Some bakeries use local ice for this process, but this can be risky as the ice may come from factories that don’t have control over the quality.
8. Contaminated water used to make ice can cause problems with food safety.
9. Some small bakeries avoid using process chillers, while others use chillers made by local vendors.

Local chiller manufacturers use coil in tank evaporator that can contaminate the food grade water. The coil in the tank design poses a challenge to clean the water tank.

It is always recommend to use a Tempcon chiller that has special features-

1. SS304 Food Grade Evaporator
2. SS304 Round Food Grade Tank
3. Perfect Insulation to prevent temperature loss
4. Precise temperature control for maintaining high quality of the food
5. Long Service life

Improved Food Quality with Chiller Systems

The food industry and bakeries produce a wide range of products, from biscuits and bread to pasta and pizza, that require specific ambient conditions for quality production and safe consumption. Given the high ambient temperatures often found in bakeries, any refrigeration system designed for this environment must meet strict specifications in terms of temperature variation, food safety regulations, and maintenance requirements.

Using a food-grade industrial chiller for food and bakery applications helps maintain a stable environment for controlling yeast growth during the dough batching process. By using reliable chillers, issues such as compromised gluten integrity, altered flavor, and fermentation gone bad are avoided.

Advancements in process cooling technology now provide time-saving and waste-reduction benefits by allowing bakers to achieve consistent results over time.

Overcoming Challenges in the Bakery & Food Industry

Food & Beverage products are evaluated not only on their quality but also on their nutritional value. The processed food sector faces increased pressure on raw material costs, food safety, quality, hygiene, excessive wastage, and poor product shelf life. As a result, F&B manufacturers must make significant changes to their existing processes.

• Temperature control inefficiencies can affect the quality of food in various segments.
• Chillers from unreliable suppliers may not meet food safety regulations.
• Production spoilage may occur due to uncontrolled humidity.

Maintain Flavor Profile & Food Quality with Tempcon Chillers

Tempcon offers a wide range of innovative cooling solutions that can be used for various food processing applications, including cheese, bakeries, meat, breweries, and confectionery. With unbeatable efficiency, free-cooling and heat recovery opportunities, and effective fermentation chilling to maintain optimal temperatures and offset heat from fermenting yeast, Tempcon Chillers can help prevent the slowing or stopping of the process altogether.

To produce consistent and flavorful foods, Tempcon’s customized solutions can stabilize your cooling needs.

For more information on process chillers, visit our website at tempcon.co.in