A leading electroplating and anodising brand was struggling with repeated panel cooling failures in its Bagnan facility. The panel room in this unit could not be cooled properly as the AC was breaking down repeatedly. The existing conventional air conditioning system was adversely affected by the acidic industrial environment. Frequent breakdowns disrupted operations and increased maintenance costs.
Tempcon stepped up with its latest panel cooling solution. Our panel AC delivered reliable temperature control. Its performance did not lag even in demanding summer conditions. Eventually, downtime stopped, and productivity increased
About The Client
The leading brand is one of the leading automatic electropainting and surface treatment companies in India. It specialises in powder coating and surface treating for corrosion protection. The unit relies on complex electrical components such as VFDs and PLCs for stable production operations.
The control panel room had a conventional AC system to maintain a temperature range of 26°C to 27°C. Sensitive electrical components need constant cooling for non-stop operations. This became a big challenge for the Bagnan unit.
Existing Cooling Challenges in the Panel Room
The facility initially relied on a standard AC system for panel room cooling. The system worked temporarily. Over time, it failed due to the corrosive plant environment.
Tempcon Recommended Heavy Duty Panel AC for Acidic Industrial Environment
Our field engineers conducted a detailed site assessment to find out the underlying issues. We found that a standard AC cannot handle the industrial environment. We identified the root causes and provided a proper panel room cooling solution. It handled
- High ambient industrial temperatures
- Acidic atmospheric conditions
- Continuous 24/7 operation
- Stable cooling for sensitive electrical pane
We delivered a custom panel room AC with these inherent features.
Corrosion-Resistant Stainless Steel Body
Our panel ACs have a stainless steel body with powder coating. This sturdy frame is highly resistant to corrosion. Our panel AC withstands an acidic industrial environment. It offers long-term durability even in chemically aggressive working conditions.
No Condenser
Choking
The cooling mechanism of our panel ACs does not have choking problems caused by acidic environments. The cooling system maintained a stable performance with no clogging or airflow restrictions.
Industry-Grade Protection
Our panel ACs have IP-grade protection from humidity, dust, and fumes. The ingress protection standards helped shield internal components from industrial contaminants. It increased equipment life and reduced maintenance costs.
Efficient Airflow Capability
We install heavy industrial blowers for proper airflow inside the panel room. It met the cooling demands throughout the panel room in the summer conditions of Bagnan.
Dedicated Microprocessors for Temperature Control
The system uses a microprocessor-based controller for temperature control. It maintained a temperature level of 26°C without fluctuations. This automated control system was ideal for the VFDs and PLC panels in the room
Energy-Efficient Refrigerant and Compressor Design
We use R314a and R407C refrigerants in the panel ACs. These refrigerants are eco-friendly and energy efficient. The compressor design provided reliable cooling performance with lower energy consumption.
The panel AC performed well during the trial run. There were no condenser choking or temperature fluctuations recorded. The huge panel room was properly cooled throughout the operations.
Proven Expertise
Operational Improvement Post-Installation Witnessed in the Panel Unit
We witnessed immense operational improvement after the installation of a water-cooled panel AC. Our cooling unit successfully addressed all the detected problems. It intelligently controlled the temperature at the desired level throughout the operations.
The acidic fumes could not damage the modular components of our panel AC. No AC failures were recorded during the monitoring period. In fact, it handled the summer heat efficiently.
This facility achieved uninterrupted operation with long-term cooling reliability. Operational costs are reduced with downtime and maintenance occurrences.
The brand was impressed with our water-cooled panel AC solution. The company ordered four more panel AC units to meet the specific requirements. We successfully became the official industrial cooling partner of the brand.
100%
Temperature Consistency
0%
Spoilage Due To Temperature Misalignment
30%
Reduction in Energy Coss
